18 Comments

I found this very interesting Ed. My husband works in R&D for cans, another unreported area. He started off on the coatings side and then moved to the actual cans. Again, a lot of the research nowadays is into making "greener" cans. We can take for granted picking up that can of beans or tuna in the supermarket but keeping the contents safe, the product affordable and better for the environment is a constant challenge.

Expand full comment

V interesting - thanks Amanda

Expand full comment

Really interesting read, Ed, thx for sharing. I’m disappointed that car paint colours these days are so dull (is that driven by customers or manufacturers?), but you’ve shed some light on why more colours are available. I’d like to see more cars use the iridescent paints sported by TVRs - did they pop up in your research? Finally, you might be interested to know my previous company did some research that revealed yellow/orange cars are driven more quickly than any other colour. :-)

Cheers, Simon Gandy

Expand full comment

Iridescent or pearl coats are far more expensive than regular colours. They need a 3 layer topcoat system vs the regular two layer system, which means an extra pass through the paint booth, and it means it uses two cars worth of time slots.

A normal topcoat system has a base colour layer (with metal flakes in it for ’metallic’ colours) and a clear coat, which is applied on the wet colour coat.

A pearl coat has a base colour layer, and then a clear layer with mica or other thin flakes in it. That needs to be cured, before a clear protective topcoat layer is applied in the next pass.

(Former automotive paint shop engineer)

Expand full comment

So interesting - thank you for explaining in such an engaging way.

Expand full comment

Interesting per usual!

Just for fun. There was 1959 novelette by Clifford D. Simak called The Big Front Yard. In it some canny Yankee traders bargain for other- dimensional aliens with the concept of paint. The Big Front Yard https://g.co/kgs/KJecCV

Expand full comment

Thanks for sharing! Your article convinced me to preorder. It's a good mix of technical information and storytelling, which I love. I just preordered on Amazon to the US. It there a cheaper way to get it in the US?

Expand full comment

"This will allow them to print custom designs, precise to the millimetre, on their cars and - even more importantly - to waste less ink". I think you meant to say "...to waste less paint." Or you could write "...to waste less 'ink'. " And then it would be clearer, since you were comparing ink to paint.

Expand full comment

Thank you for a great, nurdy and inspiring article. A great fit to my curious for improvements designer brain😊🙏

Expand full comment

Fantastic article Ed. Can't wait for the book.

Expand full comment

no US edition soon?

went to bookmark it on Amazon.com Kindle..... my Kindle is US

Expand full comment

Later in 2023!

Expand full comment

I hope that Material World covers why books are initially released in Hardback rather than paperback format

Expand full comment

Good question. Not in the book but I'll try to find out

Expand full comment

Maybe there is more profit in Hardbacks? More material needed to produce them but normally twice the price.

Expand full comment

There is still snobbery around owning a hardcover book.. One aspect is that you got it "first" before it came out in paperback.. And yes, the ability to charge more is important.

Expand full comment

Paperbacks are just more “comfortable “ all round

Expand full comment

If it is a book I want to keep, I buy it in hardcover, partially because it will last longer if properly bound.

Expand full comment